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Hydraulic hose connection method to hydraulic oil pipe assembly



1. Compression joint connection - pressure range: 250-800 Bar; Applicable steel pipe size range: 4-42 mm; Applicable materials: carbon steel and stainless steel.

The sleeve type pipe joint consists of three parts: joint body, sleeve, and nut. When the sleeve and nut are inserted into the joint body on the steel pipe, and the nut is tightened, the outer side of the front end of the sleeve is in contact with the conical surface of the joint body, and the inner edge evenly bites into the seamless steel pipe, forming an effective seal.

Advantages: Widely applied and mature; Relatively low price of components; No special machine required.

Disadvantage: Only suitable for pipeline connections below 42mm; Not suitable for thin-walled pipes; Large installation space and torque are required during installation; Not suitable for high safety requirements working conditions; Not suitable for working conditions with strong vibrations, impacts, and pulses.

2. JIC37 degree connector connection - pressure range: 420 Bar (250 Bar, 100 Bar); Applicable steel pipe size range: 6-38 mm; Applicable materials: carbon steel, stainless steel, brass, copper alloy, etc.

The JIC37 degree joint connection consists of three parts: the joint body, bushing, and nut. After the liner and nut are inserted into the steel pipe, use the expanding equipment to expand and shape the end of the steel pipe, then tighten the joint body and nut, and seal them rigidly through the conical contact surface and O-ring seal.

Advantages: Widely applied and mature; Wide range of applicable materials; Easy and convenient installation; Can be disassembled and reassembled repeatedly.

Disadvantage: Only suitable for pipeline connections below 38mm; Low nominal pressure (excluding DNV standards); Not suitable for thick walled pipes; The tail end of the expansion equipment needs to be formed.

3. End forming connection (Walform) - pressure range: 250-800 Bar; Applicable steel pipe size range: 4-42 mm; Applicable materials: carbon steel, stainless steel, copper alloy, etc. [3]

Walform connection is an alternative connection method for sleeve connectors. After inserting the female sleeve into the steel pipe, use the forming equipment to automatically extrude and shape the steel pipe end. After installing the sealing ring, tighten the joint body and nut, and seal it through the rigid sealing of the joint body and the forming surface, as well as the sealing ring.

Advantages: Low torque and safe installation; The production process is fast and simple; Advanced technology without leakage; Can be disassembled and reassembled repeatedly.

Disadvantage: Only suitable for pipeline connections below 42mm; The tail end of the molding equipment needs to be formed.

4. Socket welding connection - pressure range: 420 Bar (only applicable to small pipe diameters); Applicable steel pipe size range: 6-150 mm; Applicable materials: carbon steel and stainless steel.

Socket welding connection is the process of extending the pipeline into the valve body for welding, and after forming, it has a similar appearance to the internal thread connection.

Advantages: Widely applicable; Low component prices; Advanced technology without leakage; It is a simple connection method for low-voltage systems.

Disadvantage: requires skilled welding workers; Welding equipment, good ventilation environment, and fire prevention measures are required; Special cleaning and anti-corruption measures are required; It can cause environmental pollution.

5. Butt welding connection - pressure range: 500 Bar (only applicable to small pipe diameters); Applicable steel pipe size range: 6-608 mm; Applicable materials: carbon steel and stainless steel.

There are butt welded flange connections and butt welded joint connections.

Advantages: Widely applicable; Low component prices; Advanced technology without leakage; Tube to tube connection is simple.

Disadvantage: requires skilled welding workers; Welding equipment, good ventilation environment, and fire prevention measures are required; Special cleaning and anti-corruption measures are required; It can cause environmental pollution.





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